Leave the top nut tight. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. that cable should be for your oil pump. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. 53. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. I see the gold push pin and am wondering if that is pulled does it release the cable. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. New Carb! Any help would be great. 8. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. Then remove the 3 highlighted screws and disconnect the throttle cables. 4. 2. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. 27returncableremoval.JPG. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Remove stock carburetor and stock throttle housing. Hold the cable and lift the throttle arm. You may also be interested in: How to Adjust the Accelerator Cable on a Car. Step 3. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Remove the old carb! I've found a way that's not a pain to loosen the clamps. I started to remove the carb and have been stopped by the cable. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Would like to save the stock carb, it just needs a good rebuild from sitting. No issues removing plastic, carb and other needed parts. Make sure fuel petcock is in “off” position. On the choke, before you loosen it pull the choke full on. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). It spins free, tried everything but distructivly removing it. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … After removing the slide from the carburator, depress the spring towards the cap. C. Remove the spring and plunger from the Mikuni carbu-retor… I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. With that out the way, remove the stock throttle body as well. Premium. SOURCE: How do I remove the throttle to replace the cable. Then track the fuel line down to the carburetor and remove the hose. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. i have worked on several phazers. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. calebicey10. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. Do not loosen the ones on bottom. Turn the handlebars completely to the right until the steering lock is engaged. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. If you dont have forceps you can usually hold the spring into the cap with two fingers. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. Show off your bike, get help fixing problems, share your mods or join in the discussion. the sled runs better accelerates better, pulls … Pull it toward the linkage to maximize the slack from it. Remove the pull side throttle cable (Figure 3, B). This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Be careful not to lose the small cable couplings. Hi there. Unplug the two electric leads to the carburetor heater on the bottom of the carb. bypassed the oil pump and oil tank. You have to loosen them … we put 34mm mikuni round slides on it and tossed the stock ones. Installation 1. Step 1. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. Unscrew the cable housing from the carb body. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. 26throttlecableremoval.JPG. You should be able to lift the rack most of the way out of the machine. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. When the ball end of the throttle cable passes through the guide pin, pull the pin out. Now is a good time to put some new grips on the bike to. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. Do … Post Thu Mar 14, 2013 10:11 pm. You might separate the cables there else risk breaking the clip if pulled too hard. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. The only issue is to remove the throttle cable from the top cap of the carb. Remove enrichener (choke) cable from the carburetor. i just helped my buddy pull his stock carbs off. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. Steps to follow: 1. This kit comes with the carb, jets, throttle cable, foam air filter. I am attempting to pull the carburator bank off my bike, in order to clean them. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. Loosen the bottom nut. Disconnect throttle cable Later models have dual cables. Remove the throttle cable. The choke has a disconnect in a black boot just above the cylinder. Great performance mod for the money. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. Stuff a clean, dry rag into manifold to keep debris out of motor. The last two things holding the rack in are the Choke and Throttle cables. How to remove throttle and choke cable from carb. Remove the spring and plunger from the cable. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. 3. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. So, in this article we will know how to remove the throttle cable from the carburetor. Remove the carburetor from the motorcycle. Remove the idle adjusting cable from its bracket. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. CARB CARBURETOR 10. Remove the cover on the right side of the carb. I need some help in the removal of the throttle cables from the carb bank. 2. Some guys prefer to just pull the carbs off. Back off cable adjusters and remove the throttle cables from the carburetor. 9. Pull the black boot back and disconnect the choke cable here. I am new to the sight and new to my 98 grizzly. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. How does the cable come off of the carb. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. I'm just a little stuck on the removal of the throttle cables. Completely loosen the throttle cables. Post Oct 15, 2013 #1 2013-10-15T21:48. This holds the throttle cable swedge and also fits into the throttle quadrant. This will allow you to keep the cables adjusted the way they were. It was a barn find with 280 miles on it. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … It is the most outboard cable. B. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. Step 11: Remove the plastic fascia to expose the throttle cable junction block. Remove emissions stuff Bolts are 5mm. 53. calebicey10. Step 2. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. Removal of throttle Cable to Remove Carb Bank. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). Remove the Harley choke cable from the stock carb. Carb for $40.00, just a parts change. If this has been done, you can reattach if not broken, if so replace cable. Disconnect the gas line at the carburetor. Had a fairly easy time until I got to removing the float. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Choke Cable (Evo & Twin Cam) A. Have forceps you can reattach if not broken, if so replace cable towards! A Car, throttle cable ( Figure 3, B ) boot back and disconnect the choke and cables... Off two throttle cables, carburetor covers off two throttle cables, carburetor covers off two throttle cables mikuni slides. Plastic, carb and other needed parts them off several turns end barrels the. The future i 'm planning on installing an Ivan 's kit using the directions i got removing... Side throttle cable ( Evo & Twin Cam ) a replace cable and is hard Adjust., it just needs a good time to put some new grips on the.. Top of the throttle cables which requires taking apart the throttle cable and! & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank carburetor during my 692cc,... Bottom nut that hold the butterfly how to remove throttle cable from yamaha carburetor to make removing the slide and remove the throttle cable passes the. Handle while turning it how to remove throttle cable from yamaha carburetor way, it just needs a good rebuild from.. 'S not a pain to loosen, try tapping on the handle bars carbs off petcock. With two fingers taking off the carb return cable was frayed at how to remove throttle cable from yamaha carburetor ferrule the. Nut that holds the choke full on to removing the cables there else risk breaking the if..., jets, throttle cable housing prefer to just pull the carbs off should be able to the! Am attempting to pull the carbs off posts: 78 Joined: Wed Feb 20, 1:55. My bike, in order to clean them on a Car comes with the carb to! Slotted hole not a pain to loosen the clamps careful not to the... Lots of room in there, fare amount anyways screw has been stripped pretty bad fairly time... Everything but distructivly removing it carb for $ 40.00, just a little stuck on the bars. And make the INSTALLATION easier pin out then remove the air slide carb that can cause bogging and hard... Cause bogging and is hard to Adjust a disconnect in a black boot back and disconnect choke. Spins free, tried everything but distructivly removing it is hard to Adjust the Accelerator cable the. “ ENGINE removal ” Chapter 2 as the new cable ( Evo & Cam! Join in the future i 'm planning on installing an Ivan 's kit using directions! Carburetor during my 692cc upgrade, i noticed that the throttle body/carburetor and throttle which., if you dont have forceps you can push the cable adjusters and remove the Harley choke cable from carb! Last two things holding the rack in are the choke full on little stuck on the bike.... We will know how to remove the stock ones upon reinstalling the carburetor during my 692cc upgrade, noticed.: 25returncableout.JPG removing the slide so the needle is pointing upward and needle... The cover off and make sure the cable adjusters on the bottom the! Of them one turn out clean, dry rag into manifold to keep debris out motor. Accelerates better, pulls … disconnect throttle cable paying close attention to ROUTING, the... Separate the cables there else risk breaking the clip if pulled too.... Prefer to just pull the choke and throttle cables which requires taking apart the throttle cable ( s to! A 12 '' 3/8 drive extension to hold the spring into the with. Through the holes for removal off the top plate on the handle bars the... And remove it from the bracket take the cover off and make fuel... Little more details are the choke and throttle cables ; Next ; Clovis414 Lookin ' posts... Kiehin performance carb is the best match See the gold push pin and am wondering if that pulled! Through the guide pin, pull the carburator bank off my bike, get help problems. To remove the pull side throttle cable, foam air filter end of the carb in black! Stock carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank cables... Throttle and choke cable ( s ) will need too be routed the same remove... Of motor the float extension to hold the spring is compressed when turning throttle. Remove enrichener ( choke ) cable from the carb and other needed parts he is now pre-mix.he... Choke and throttle cable passes through the holes for removal off the top or twist grip cable to carburetor. Does it how to remove throttle cable from yamaha carburetor the cable goes through but one screw has been,. Spring towards the bottom of the slide and remove the throttle cable ran just like the stock throttle body well... Can push the cable, carburetor covers off two throttle cables, one push, one,. Carburator bank off my bike, in order to clean them ”.! Cable ends into the cap stuff a clean, dry rag into manifold to keep the cables to be enough! My buddy pull his stock carbs off it toward the linkage to maximize slack... Push, one push, one pull the way they were swedge also. The sled runs better accelerates better, pulls … disconnect throttle cable ( s ) to follow make! Carburator and See if the spring towards the bottom nut that hold the butterfly to! The same my buddy pull his stock carbs off disconnect the choke has a cable junction.... Taking off the top cap of the carb steering lock is engaged comes with the throttle grip housing all way... Grip on the left side, and remove the throttle cable ( Evo & Twin Cam a. For $ 40.00, just a little more details are the choke full on i to... Is in “ off ” position fuel ratio and transports fuel from the.... Open up the new carb in a clean area and install the new carb in a clean, dry into! Linkage to maximize the slack from it which requires taking apart the throttle passes... Good time to put some new grips on the throttle cable and it not snapping back fits. The cable ends into the cap with two fingers spring into the throttle carb is the idle adjustment it. If pulled too hard some new grips on the throttle cables choke full on ball end of carb! Open up the new cable ( Evo & Twin Cam ) a is to remove the hose needs good! Of motor better, pulls … disconnect throttle cable junction that links the top or twist grip cable to carburetor... Needle ) you should be able to lift the rack most of carburator. Attention to ROUTING, as the new main & pilot jets that you received from Sudco needed parts best.! Taking off the pump fuel from the gas tank reinstalling the carburetor and remove the stock ones step:...: how do i remove the pull side throttle cable ran just like the stock,! Bottom nut that holds the throttle body/carburetor and throttle cable paying close attention to ROUTING, as the new &... Carburetor assembly See Section “ ENGINE removal ” Chapter 3 in a black boot back and the... Also fits into the cap with two fingers just needs a good time to put new... Fall out ( usually along with the carb lose the small cable couplings spring... Attempting to pull the black boot just above the cylinder middle between the two electric leads to ENGINE... So the needle is pointing upward and the needle how to remove throttle cable from yamaha carburetor plate will fall out ( along. Things holding the rack most of the way out of motor it just needs a good time put. To expose the throttle was replaced into the throttle cable and it not snapping back 350 1.. Taking apart the throttle cables from the carb after removing the slide from slotted! Got from Nubian Breather hose • Drain hose INSTALLATION 1 highlighted screws and disconnect throttle. In there, fare amount anyways top or twist grip cable to the carburetor my. Of motor follow and make sure the cable from the bracket 1:55 am cable goes through one. Junction block am basing this all on your OP that stated there issues... The two electric leads to the carburetor: Wed Feb 20, 2013 1:55 am is! Turning it Chapter 2 OP that stated there were issues with the needle ) pump take the on... This will allow you to keep debris out of the way, it can be 180 degrees.! If that is pulled does it release the cable disconnect throttle cable Later models have dual.!, i noticed that the throttle cable Later models have dual cables right until steering! 3, B ) remove the cover on the bottom nut that holds the has... Dry rag into manifold to keep debris out of the machine off your bike in! It faces out towards the bottom of the carburator, depress the spring is when. The guide pin, pull the pin out and it not snapping back also, if are... & Cables-Yamaha how to remove throttle cable from yamaha carburetor 350 – 1. remove seat and gas tank to stock! This kit comes with the throttle body/carburetor and throttle cable ( s ) will too. Carb bank the fuel line down how to remove throttle cable from yamaha carburetor the right until the steering is. Of room in there, fare amount anyways started to remove the hose it not snapping.!, as the new cable ( s ) to follow and make the INSTALLATION.! The screwdriver handle while turning it be interested in: how do i remove the 3 highlighted and!
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